The disposal of chicken manure was a recurring problem in traditional poultry farming. But the introduction of large-scale, contemporary composting machines has changed this environment.  By using sensor networks to continuously monitor temperature, humidity, and oxygen levels, these clever machines make sure that the fermentation environment is constantly optimized.

To achieve true intelligent management, the intelligent control system automatically modifies parameters based on monitoring data to keep fermentation temperatures exactly within the ideal range of 60-70 ℃.

Technical Principles of Large Scale Composting Machines

Modern large scale composting machines efficiently convert chicken manure through a series of precisely controlled processes.

Pre-treatment stage: The chicken manure is crushed and mixed to ensure uniformity of the material, creating ideal conditions for subsequent fermentation. During this stage, the large-scale composting machine uses mechanical devices to crush and mix the manure automatically, significantly boosting processing efficiency.

Parameter Control System: The machine features an intelligent moisture management system that controls the moisture content of the manure precisely within the optimal range of 50%-60%. It also maintains the correct oxygen levels and temperature to create an environment that is ideal for microbial growth.

High-temperature fermentation process: In the sealed environment of the large scale composting machine, aerobic microorganisms multiply rapidly, decomposing organic matter and generating substantial heat. The internal temperature rises to 60-70 °C within 24 hours and remains at this level for 5-7 days. This high-temperature environment effectively kills pathogens and parasite eggs, achieving a sterilisation rate of over 99%.

Ventilation and Turning System: The equipment features an intelligent ventilation system to ensure an adequate supply of oxygen. An automatic turning system operates once per cycle to prevent clumping of the material and promote uniform fermentation.

Differences in Processing Various Types of Chicken Manure

The composting of laying hen manure and broiler chicken manure differs significantly, according to experience. Laying hen manure usually has a faster rate of fermentation, a drier texture, and a higher nitrogen content (averaging 2.5%). Nevertheless, broiler chicken manure needs more carbon source materials and has a higher moisture content (averaging 70%).

To handle these variations, large scale composting machines can modify process parameters based on the properties of the material. For instance, to ensure stable and effective fermentation, the amount of auxiliary materials can be increased when processing broiler manure, while the moisture content can be changed when processing laying hen manure.

Technical Advantages of Bolong Large Scale Composting Machines

As a professional manufacturer of large scale composting machines, Bolong has 30 years of experience in the livestock industry and uses this expertise to develop composting equipment with multiple technical advantages.

Rapid processing capacity: Using unique three-dimensional fermentation technology, Bolong’s large-scale composting machines reduce the traditional 30-45-day composting cycle to just seven days, achieving over four times the efficiency.

Intelligent control system: The equipment is equipped with an IoT monitoring system that collects real-time key parameters such as temperature, humidity and oxygen concentration. Remote control and data analysis are facilitated through a cloud platform. Automation reaches 90%, reducing labour input by 70%.

Energy recycling: The system uses heat exchange technology to recover thermal energy generated during fermentation. This recovered heat is then used to preheat fresh air and incoming materials, thereby reducing energy consumption by 40%.

A New Direction in Intelligence and Sustainability

Large scale composting machines are changing from auxiliary equipment to necessary investments in contemporary livestock operations as the world’s attention shifts to sustainable agriculture and the circular economy.

Bolong is dedicated to developing technological innovation and making significant advancements in intelligent control, energy recovery efficiency, and modular design in order to offer clients worldwide more effective and environmentally responsible ways to use chicken manure resources.

Now is the ideal time to act if you’re searching for specialized equipment to address your problems with processing chicken manure. Bolong large scale composting machines produce significant financial returns for your business in addition to offering industry-leading 7-day rapid processing capabilities.